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Suzhou Gerber Precision Mechanical Manufacturing Co., LTD.

Hotline:+86-512-65690871

Intelligent Flexible Production Line








 
 



The intelligent flexible production line is a professional production line researched and developed by the Company for product manufacturing, which is used by customers who produce such products that are not suitable for the application of fully automatic assembly lines or produce multiple products in small batches.

Its line body can satisfy the following functions: missing-proof and error-proof functions of parts assembly effected by bar-code scanning; sequential control, missing-proof and error-proof functions of manual nailing effected by the balance arm system independently researched and developed by the Company; automatic nailing, dispensing and oiling functions effected by the desktop three-axis and four-axis motion platforms independently researched and developed by the Company; nailing, peeling and pasting effected by the integrated automatic labeling machine at the same station; function test of assembly products effected by the standard test bench independently researched and developed by the Company; collection of release paper, tapes, films and other strip wastes effected by the pneumatic vacuum trash can independently researched and developed by the Company; elimination of static electricity effected by an ion fan; incoming material inspection and appearance inspection effected through CCD camera image recognition; and identification of operators effected by a card reader.


The line body includes two parts, software and hardware: 

The software part is composed of the PC control software for the whole line (process flow display, data collection, sorting, statistics and traceability); the PLC control software for each single station  (assembly jig and motion flow control over station equipment), and so on.

The hardware part is composed of a standard work table (basic unit), balance arm, standard test bench, three-axis automatic nailing machine, three-axis automatic dispensing (oil) machine, printer, marking machine, automatic label separator machine , three-axis labeling machine, ion fan, pneumatic vacuum trash can, scan code gun, CCD camera, material rack, and so on.

The Company designs and manufactures a complete intelligent flexible production line according to each customer’s process flow and needs.

 


Through the use by the relevant customers and the continuous optimization and upgrading, the intelligent flexible production line has two obvious features as below:

1. Fully reflecting its intelligence: The PC control over the whole production line and the PLC motion control over each single station contribute to such functions in the assembly process as quality control, data statistics, material quality inspection, function test and data traceablity.

2. Fully reflecting its flexibility: Through the rapid replacement of fixtures and control software, similar multiple products can be produced in a co-line manner; when the production line needs to be upgraded or replaced, the production can be adapted to new products or new production processes with minimal modifications as a way to maximize investment protection.

 


All kinds of home appliances, automotive electronic products, instrumentation, toys, power supplies, mobile phones, LEDs, tablet computers, computer keyboards, remote controls, cameras and so on.
 
Main Parameters of the Production Line:
  • Size of a single-station work table: 1000L*1150W*2050H (mm)
  • Table height: 900mm
  • Electrical specifications: AC220V 50HZ、0.4~0.7Mpa
 
PC Control Software Introduction:
  • Windows 7 or higher computer operating system version
  • Standard and uniform operation interface (suitable for different process applications)
  • Select a specific process application to determine the interface text
  • The menu bar lists all relevant software features.
  • A pop-up error box is designed to hide the error handling help item. If you want to refer to it, open the relevant help file.
  • Operation steps and electronic WI are available for edit by authorized personnel.

Description of the production line composition

Station
Standard
No Item Station
Option
No Item
1 Work table frame A Balance Arm
2 WI placement card B Standard Test Bench
3 Power control switch C Desktop Robot
4 Station marking card D Pneumatic Vacuum Trash Can
5 Anti-static desktop E Assembly Fixture
6 PLC or PC cabinet F Material Frame
7 Empty box roller G Printer Table
8 Material tray H Blowing Machine Table
9 Tool placement are I Label Strippe
 

Station Equipemt (Optional)
No Item Brand No Item Brand
Printer ZEBRA IC Card Reader WEDS
CCD Camera BASLER Blowing Feeder TUOWEISI
Ion Air Gun SIMCO Bar Code Reader ZEBRA
Ion Fan SIMCO PLC OMRON
Industrial PC Set ADVANTECH      



 

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